Industrial Products

Compressor that saves power - Frank air compressors

Frank Technologies is a world class manufacturers and exporter of all industrial Single stage and Multi stage reciprocating piston air compressors, High pressure Pet compressors, Industrial rotary screw compressors, Medical and Dental oil free air compressors, Scroll air Compressors, Piston and Rotary vane type Vacuum pumps, Air Receivers, Air & water Cooled After Coolers. Besides, we can also provide you the complete solution for compressed air contaminants by supplying accessories like Frank make Refrigeration and Desiccant type Air Dryers, Micro filters, Moisture separators auto drain valves and Industrial water chillers

The Reciprocating air compressors manufactured by frank compressor ensure uninterrupted operation providing the way for annual shut-down maintenance. These piston air compressor manufacturers are consistently good in quality and performance making it highly reliable.

Crankshaft

Double end ball bearing mounted crank shaft with forged stell connecting rods is precision - ground and runs with minimum vibration.

Connecting Rod

Forgot Steel precisely machined connecting rod with solid construction does not required adjustment. Connecting Rods big end it with needle bearing and small end is with brass bush for heavy duty operation.

Piston

Equalized and balanced pistons are made from aluminium material. Each piston has compression rings and oil control rings for optimum efficiency.

In the progression of automatic drain valve manufacturing technology, We have the latest condensate sensing type automatic drain valves. Quintessentially useful and reliable, these valves sense the condensate level for activation instead of working through the cycle timer. The capacitance type of sensor, which can work on all types of condensates like water, water plus oil, water plus oil plus dust and more as such, detects the gradual rise of the level as the condensate starts collecting in the drain valve. The controller on the other hand signal the valve to open when the condensate reach the upper level.

The condensate now drains slowly reaching the lower level. The controller thereby switches off the valve hence stopping the draining. This controller, with the help of indications from 3 LED displays, responsibly browses for any failures in the valve and take corrective actions accordingly; this it does very routinely which keeps a check on the health of the system. A Test/Manual override button also facilitates the process. This operational method of these valves negate any loss of compressed air hence saving a vast amount of energy. The manual drains of the equipment can be easily replaced by fitting our drain valves on them.

THE LDV SERIES

Our condensate sensing type automatic drain valve is the latest advancement in drain valve technology. These valves sense the condensate level for activation, ensuring absolutely no loss of compressed air and hence results in enormous energy saving. Our condensate sensing type drain valves are highly efficient and reliable. Fault tolerant system is switching over into timer mode automatically while LDV fails to ope rate due to sensor failure. Timing cycle is every 2 mins for a period of 2 seconds.

Salient Features

• The electronic level control ensures proper draining of condensate and avoids unnecessary loss of air.
• All the functions of the valve are accurately indicated by the LED display.
• Test switch (or) manual drain allows function test at anytime.
• Intelligent Controller detects valve, probe failure and acts accordingly.
• Noise free, as air is not discharged..
• Inbuilt fault tolerant system ensures continues operation of drain valves.

Highlights

• Zero Air Loss
• Design Patented
• Noise Free
• Fault tolerant system

All about compressed

AIR DRYER MANUFACTURING

The latest technology in desiccant Air Dryers offers total cleaning and drying solution for lubricated as well as non-lubricated Compressors. Coalescing filters(boro silicate micro glass fibres) assure maximum removal of oil and liquid moisture upto 0.3 microns. Compressed air at -40°C dew point.

Compressed air drying solutions just like your unique environment and applications are not standard to fit all. They help remove water vapour from the compressed air. Therefore, they are often found frequently in a variety of industrial and commercial facilities. Frank, is one of the leading compressor air dryer manufacturers,which engineers the drying technology of your compressed air keeping several factors in mind such as your environment need,your footprint, your energy costs, maintenance etc.

OPERATION

The atmospheric contaminants including the water vapour are concentrated in the process of air compression. As a result, the dew point of the compressed air gets raised in comparison to the free atmospheric air which leads to condensation within pipes as the compressed air cools downstream of the compressor. Users of compressed air have to confront a gamut of operational problems if the compressed air carries excessive water either in liquid or vapour phase. Some of them are freezing of outdoor airlines, corrosion in piping and equipment, malfunctioning of instruments that control the pneumatic process, fouling of processes and products and more as such.

Salient Features

• Microprocessor Controller
• Pre-filter rating 0.3 microns (coalescer)
• Shuttle valve for Low Pressure drop
• All Aluminium resist oxidation & scale formation
• Dewpoint better than -40°C
• Design Patented.

Frank compressor manufactures diesel air compressors manufacturers which consumes low diesel compared to any other make compressor. These mining air compressor manufacturers ensure high performance at low maintenance cost

Tractor, Engine & Electric motor mount compressors

Frank compressors are diesel driven air compressor manufacturers which consumes low diesel compared to any other make compressor. These diesel air compressors manufacturers ensure high performance at low maintenance cost. Designed by Frank compressor, these mining air compressors ensure durability, reliability and long life. They are fabricated in such a way as to ensure minimum noise and smooth working without vibration. These diesel air compressors are specially designed with heavy inter-cooler for better cooling. Diesel driven air compressors are used for drilling in mines and pneumatic tools, road breaking, sand and shot blasting, structures painting and construction sites.

Diesel driven air compressor manufacturers

Features

• Low diesel consumption compare to any other make compressor.
• Durability, Reliablity and long life.
• High performance at low maintenance cost.
• No oil pump, Minimum Noise & Smooth working without vibration.
• Specially designed Heavy Inter-cooler for better cooling.

Used In

• Drilling in Mines & Pneumatic Tools
• Road Breaking & Guniting
• Sand & Shot Blasting
• Structures Painting
• Construction Sites

With several special features, two stage air compressor manufactured by Frank Technologies Pvt Ltd is the best energy efficient piston air compressors. These two stage air compressor incorporates simple back-pressure relief valve for reducing initial torque on the motor. Crankshaft, connecting rod, cylinder, valve, and piston are specially designed for 2 stage air compressor . Cylinders are made from special cast iron material with deep radial fins on the outer side for quick heat dissipation. Each cylinder is separately cast, precision-bored and honed for smooth running. The main advantage of these two stage air compressor manufacturers is low specific power consumption and long service life.

Best energy efficient piston air compressor

• Low specific power consumption
• Imported piston rings for long life service intervals
• Simple back-pressure relief valve for reducing initial torque on the motor
• Overhung crankshaft with replaceable crank pin bush
• Precisely machined one piece connecting rod
• Less noise level and ease of maintenance.

Special Features

• Crankshaft
• Connecting Rod
• Cylinder
• Valve
• Piston

Crankshaft

Overhung crankshaft, with replaceable crankpin bush made from special steel material, is precision-ground and runs with minimum vibration. The crankshaft is balanced and rotates on two ball bearings.

Connecting Rod

Precisely machined, one piece connecting rod with solid construction does not require adjustment. Integral splash lubrication.

Valve

Stainless steel finger valves are heat-treated, quick-acting. Concentric disc valve plates & spring are made from high quality steel material, having large flow area for longer valve-life and better performance, easy for removal & servicing.

Cylinder

Cylinders are made from special cast iron material with deep radial fins on the outer side for quick heat dissipation. Each cylinder is separately cast, precision-bored and honed for smooth running.

Piston

Equalized and balanced pistons are made from aluminium / cast iron material. Each piston has compression ring and oil control rings for optimum efficiency.

Water Chillers are used for various applications in differnt industries including Foundries, Machine Tools, Plastics, Chemicals, etc. Our Compact Super Chiller series are available in both air-cooled and water cooled versions.They are designed and manufactured with the latest engineering expertise, so that these units maintain precise temperature as per process requirements year round.

Compact Super Chiller units are completely factory assembled, wired, tested and shipped as a single package ready for installation. They can be charged with either refrigerant R-22, R-134a or R-407C as per the customer requirement. These units are equipped with microprocessor based temperature controller.

Chillers are available from 0.5 TR to 100 TR in capacity and the water can be cooled upto 5℃ Temperature.

The System features single as well as multiple refrigreant circuits. Multiple circuits are completely separate where-in each circuit operates independently ensuring a residual service in case of fault in one of the circuits and for maximum energy efficiency during part load conditions. The combination of Hermetic Compressors and Brazed PHE's of the latest generation offer high energy efficiency there by saving on power cost.

Screw Air compressor efficiency ratings depend on the operation state of the machine. Traditional machines are “constant pressure loaded/un-loaded operation” should the machine have no demand, the intake valve simply closes and the air end runs without producing compressed air. Even in this unloaded state, the compressor consumes power that is simply lost and wasted.

The new generation of Frank VFD Air compressor system combined with advanced variable frequency drive technology that allows for “constant pressure variable operation mode” The operator can thus benefit from real no-load energy savings. Benefits of these systems are realized from the first day of operation as the energy savings are immediate.

Frank series variable frequency speed drive compressor is researched and developed by a company based on the absorption of the advanced European technology. This series of products are featured in stable running, easy operation, optimized protection function and long life. The human-oriented 3D design fully represents the new fashion of modern compressor technology in the world. The saved energy for using it for three years can be larger than its purchase cost.

Air from the Dryer is sent through the coalescing filter where the water and oil coalesce and get purged through the drain valve. Two aluminium towers filled with carbon molecular sieves are used for continuous production. The dry air passes through the aluminium tower where oxygen is adsorbed into the molecular sieve and pure nitrogen is let out. Part of the produced gas is used for regenerating the sieves.

The frank nitrogen gas generator systems are perfect for anyone who wants their own flexible and reliable supply of nitrogen without compromising on quality. Frank nitrogen gas generator allows you to produce the gas exactly where you need it,when you need it

Application

• Metallurgical Industry
• Synthetic And Fiber Industry
• Chemical Industries
• Food Packaging Industry
• Pharmaceutical Industry
• Cable & Optical Fiber Industry
• Electronic Industry
• Plastic Injection Molding
• Laser Cutting
• Semiconductor Manufacturing
• Metal Heat Treatment
• Glass Industry

One of the key products manufactured by Frank compressor oil free air compressor manufacturers. This air compressor manufacturers uses advanced concentric disc valve technology. This Oil free compressors incorporates special design lightweight piston resulting in lesser inertia forces which increases power savings

Compressor that saved power - Frank air compressors

Frank Technologies is a world class manufacturers and exporter of all industrial Single stage and Multi stage reciprocating piston air compressors, High pressure Pet compressors, Industrial rotary screw compressors, Medical and Dental oil free air compressors, Scroll air Compressors, Piston and Rotary vane type Vacuum pumps, Air Receivers, Air & water Cooled After Coolers. Besides, we can also provide you the complete solution for compressed air contaminants by supplying accessories like Frank make Refrigeration and Desiccant type Air Dryers, Micro filters, Moisture separators auto drain valves and Industrial water chillers

The Reciprocating air compressors manufactured by frank compressor ensure uninterrupted operation providing the way for annual shut-down maintenance. These piston air compressor manufacturers are consistently good in quality and performance making it highly reliable.

Upto 50% energy saving is achieved by using the latest technology VSD combined with a Interior PM motor.The VSD changes to motor speed to slow down and speed up as as air demand changes..Compact small in size Interior PM motor has no bearings which means no wearing parts,no maintenance on motor side and gears or belts leading to a Transmission Efficiency of 100%.

A fixed speed compressor operates on a load-unload band of atleast 10 PSI around the working pressure whereas with VFD compressor can be operated within a band of 2 PSI .For every 2PSI reduction in operating pressure ,there is 1% power saving.

Refrigeration Compressed Air Dryer (Nippydry)

Principle of Operation

Warm compressed air enters the Air / Air Heat Exchanger where it is precooled by outgoing cold dry air. The pre-cooled air enters the Air to Freon Heat Exchanger where it is cooled down to +3°C.

At this temperature, water condenses into liquid droplets, which are removed from the air stream by a very efficient Demister and automatically discharged by a Automatic Drain Valve.

The cold dry compressed air passes back through the secondary side of the Air to Air Heat Exchanger where it is reheated by the incoming warm air.

Features

• Dewpoint +3°C
• Designed for high ambient temperatures
• Advanced 3 in 1 heat exchanger for low pressure drop.
• Time delay for compressor safety
• Intelligent controller

This allows no professionally or additional staff for servicing the basic components for the compressors. The compressors manufactured around the year 2000 were having complexity and other problems. Frank solved this with new design basics allowing less service time and higher efficiency at different conditions. Frank’s vision became a solid philosophy for all Frank products and created a different view at Rotary screw market that allowed all Frank products to be exported all around the world.

Energy Efficient Rotary screw air compressor

• Advanced screw airend
• Intelligent microprocessor based electronic controller
• Three stage air oil separator
• Low specific power consumption
• Less noise level and ease of maintenance
• Very Compact

Excellence in Integrated air dryer

• Foot print required is less as compressor and dryer mounted on the air tank.
• Huge money and time saved by avoiding site plumbing and electrical.
• Compressor and dryer are independent hence dryer maintenance is possible without stopping the compressor. Therefore no production losses.
• Single transport cost.
• Plug and use on arrival of the compressor.

Micro Computer Control System

Intelligent micro computer control system. The LCD can show present temperature, working pressure, accumulative working time, malfunction, etc. Maintenance schedule through ON Line.

Quite Operation

High efficiency cooling fan provides sound level low.

Oil Filter

The screw spin on oil filter makes servicing convenient. The filter eliminates oil impurities and other particles produced by wear and tear. High quality oil filtration extends the service life of rotors, bearings and other moving parts.

Loading Head

This newly designed and improved intake controll system ensures economic control and protection of the screw. The control system has been redesigned to be simpler and more reliable. The air intake filter eliminates dust and other harmful particles that may cause premature wearing of the machine. Upon start-up of the machine, the control system will close the intake valve reducing start-up load. Shut down procedure will release pressure from the oil reservoir and prevent lubricant leakage. The new design has resulted in reduced air intake noise.

Magnetic Motor

By using permanent magnet synchronizing motor the energy saving on the VSD can be increased by 15 to 20%. Permanent magnetic motor and compressors are designed with the one shaft and by 100% transmission efficiency. Compared to normal motor the permanent magnet synchronizing motor performs with the excellent energy efficiency.

Advanced Screw Airend

Advanced rotary screw technology, equipped with high efficiency rotary screw airend powered by efficient electric motor.

Motor

World-class IE2 electric motor features Grade F insulation and IP54 protection. Bearings are SKF.

Energy Efficient Combination Cooler

Utilising production methods and design the cooling system was designed to provide sustainable and efficient operation in high temperature high humidity environments. The new cross-exchange cooler not only increases exchange capacity by 10% but also is designed to resist chemical damage.

Spin on Three Stage Separator Air/Oil

Service & maintenance are made extremely simple through spin on three stage separator (upto 20 HP) and convenient location of oil receiver, oil filters and air oil separator - user friendly from servicing point of view. The separator will remove oil particles from the air down to a ratio of 1-2 parts per million. Efficient separation means post-treatment of all will be economical. Cleaner air means low maintenance costs on pneumatic equipment.

Reciprocating Air Compressor Manufacturers (Beat Series)

Special design with lightweight piston results in lesser inertia forces which increase power savings. With least valve losses these reciprocating air compressors provide long service life. Frank Compressor is the one-stop source for all the reciprocating air compressor needs with high efficiency. With a proven design and stellar track record, these reciprocating air compressors have earned worldwide recognition for reliable, trustworthy performance that saves money and enhances business value.

Features

• Cylinders are with deep radical fins on outer side for quick heat dissipation.
• Finger valves, concentric disc valves, plates & springs are quickly acting for better performance.
• Forged steel connecting rod with needle bearing for heavy duty operation.
• Crankshaft with double end ball bearings for long life service intervals.
• Less noise level and ease of maintenance.
• Low specific power consumption.

Frank Reciprocating Air Compressor Manufacturers is the embodiment of reliablity. Our robust and functional design has provided many users with dependable and efficient compressed air supply. Only top quality materials and the latest technologies are used when designing and manufacturing FRANK Reciprocating Air Compressor. Precisely manufactured to the smallest tolerance on modern CNC machines. Frank Piston compressors are subject to excensive quality control before leaving production. This is why Frank piston compressors is durable and robust.

Crankshaft

Double end ball bearing mounted crank shaft with forged stell connecting rods is precision - ground and runs with minimum vibration.

Valve

Stainless steel finger valves are heat-treated, quick-acting. Centric disc valve plates & spring are made from high quality steel material having large flow -area for longer valve life and better performance, easy for removal & servicing.

Cylinder

cylinders are made from special cast iron material with deep radial fins on the outer side for heat dissipation. Each cylinder is separately cast, precision bored and honed for smooth running.

Piston

Equalized and balanced pistons are made from aluminium material. Each piston has compression rings and oil control rings for optimum efficiency.

Connecting Rod

Forgot Steel precisely machined connecting rod with solid construction does not required adjustment. Connecting Rods big end it with needle bearing and small end is with brass bush for heavy duty operation.

With several special features, two stage air compressor manufactured by Frank Technologies Pvt Ltd is the best energy efficient piston air compressors. These two stage air compressor incorporates simple back-pressure relief valve for reducing initial torque on the motor. Crankshaft, connecting rod, cylinder, valve, and piston are specially designed for 2 stage air compressor . Cylinders are made from special cast iron material with deep radial fins on the outer side for quick heat dissipation. Each cylinder is separately cast, precision-bored and honed for smooth running. The main advantage of these two stage air compressor is low specific power consumption and long service life.

Best energy efficient piston air compressor

• Low specific power consumption
• Imported piston rings for long life service intervals
• Simple back-pressure relief valve for reducing initial torque on the motor
• Overhung crankshaft with replaceable crank pin bush
• Precisely machined one piece connecting rod
• Less noise level and ease of maintenance.

Special Features

• Crankshaft
• Connecting Rod
• Cylinder
• Valve
• Piston

Crankshaft

Overhung crankshaft, with replaceable crankpin bush made from special steel material, is precision-ground and runs with minimum vibration. The crankshaft is balanced and rotates on two ball bearings.

Connecting Rod

Precisely machined, one piece connecting rod with solid construction does not require adjustment. Integral splash lubrication.

Valve

Stainless steel finger valves are heat-treated, quick-acting. Concentric disc valve plates & spring are made from high quality steel material, having large flow area for longer valve-life and better performance, easy for removal & servicing.

Cylinder

Cylinders are made from special cast iron material with deep radial fins on the outer side for quick heat dissipation. Each cylinder is separately cast, precision-bored and honed for smooth running.

Piston

Equalized and balanced pistons are made from aluminium / cast iron material. Each piston has compression ring and oil control rings for optimum efficiency.

Contaminants in unfiltered compressed air eventually have disastrous effect on the end products. To increase the performance of pneumatic tools these contaminants need to filtered periodically.

Oil and water are present both in liquid and vapour state. Coalescing filters with filter media (boro silicate micro glass fibres)remove liquid contaminants.

Salient Features

• Coalescing filters
• Aluminium Pressure Die Cast Housing
• Coloured Element
• Differential Pressure Indicator / Gauge
• Internal Drain / External Drain